Stick Pack
Packaging
Precision filling for powders, granules, and liquids in single-serve formats. We brought stick packs to the United States in '96 and continue supplying stick pack solutions for scaling brands.
Capacity to Scale Without Losing Control
Stick packs are more than a menu item for us. They're our specialty. Across our four U.S.-based co-packing facilities, you'll find stick pack filling and stick pack packaging services. Our high-efficiency equipment enables us to match output to your demand.
Stick Pack Specifics
| Products We Can Fill | Sports drinks, hydration mixes, protein powders, tea powders, etc. |
| Fill Limits | This is machine dependent. Stick packs are usually between 0.5 grams and 30 grams. |
| Viscosity Limits | All powders flow differently, and we can handle all types of different formulations and blends. |
| Stick Pack Size Ranges | This is fully customizable. |
| Stick Pack Materials | Combinations (laminations) of plastics (polyethylene, polystyrene), aluminum, and even paper! |
Explore Your Options, Right Now.
We operate dozens of machines, ranging in sizes from 17mm to 45mm, 1 to 18 lanes wide, accommodating powder and liquid applications. That range allows us to match output, format, and efficiency to your product and growth stage.
Tell us what you're packaging and we'll help you determine the right production setup.
T.H.E.M is well known as the home of single-serve packaging stick packs and for crafting high-quality stick packs and stick pouch packaging. We use only cutting-edge equipment to ensure product safety, hygiene and dependability. We specialize in custom-made stick packs packaging for different businesses, offering a wide range of solutions to ensure customer satisfaction and superior quality.
Stick packs are a long and slender type of packaging used for single-servings of products. These products are mostly powders, liquids or granules like drink mixes, coffee blends, and nutritional supplements.
Some of our favorite industries to work with:
Food and beverage stick packs
- Powdered drink mixes
- Instant foods
- Seasonings
- Protein powder
- Seasonings and spices
- Instant coffee & tea
- Liquid beverage concentrates ie water flavor enhancers
- Energy gel
- Honey, syrup
- Salad dressing
- Nutritional supplements
- Collagen
- Vitamins
Personal care stick packs
- Tooth powder
- Dry shampoo
- Bath salts
- Body powder
- Hand sanitizer
- Lotion and moisturizer
- Shampoo, conditioner, hair gels
- Face washes
- Oil blends for aromatherapy
Household chemical stick packs
- Gardening and pest control
- Fertilizer
- Cleaning agents
- Laundry detergent
- Carpet fresheners
- Dish soap
- Stain removers, spot treatment
- Glass cleaner
- Insect repellent
Many companies opt to use stick packs because they are convenient, portable, easy-to-use and lightweight. Sticks packs can be engineered with easy tear properties, so consumers can easily open. This provides a hassle free design for the consumer..
Our cutting-edge Sanko machines allow us to package dry and liquid products to meet our customers’ needs. We offer stick pack filling in our FDA-approved facilities for private label.
Top-rated Stick Pack Packaging for All Your Customers Needs
Here at T.H.E.M, we ensure that every unit of our custom-made stick pack packaging is designed with superior functionality. As a leading stick pack contract manufacturer, we ensure superior quality for our product packaging.
Ensuring customer safety and reliability of food packaging, we put every product through rigorous tests and quality checks.
Easy to Use Functionality
Designed with your customers’ convenience in mind, T.H.E.M engineers easy-open, resealable and highly-durable stick packs for a seamless customer experience.
Promotes Sizeable Consumption
Producing less excess waste, stick packaging makes it easier for your customers to allocate the amount they need for consumption. Stick packs make it easy for customers to the correct amount without the excess waste or mess.
Sparing the consumer the hassle of manual measurement, stick packs packaging and stick pouch packaging ensures the appropriate amounts of products are securely sealed for freshness and convenience. As an experienced co-packer, we know the importance of reducing waste for the environment and promoting healthy levels of consumption.
Helps With Health and Nutrition
Are you manufacturing nutritional supplements, drink mixes, spices, and powdered products?
Make your products even more appealing to your customers with T.H.E.M’s custom stick pack solution.
With over 50 years experience, T.H.E.M understands the health-conscious market more than any other stick pack contract packaging company.
Working with different brands that sell vitamin mixes, energy blends, collagen powders, artificial sweeteners, coffee and tea, and protein powders—we know that segmenting and carefully manufacturing packaging for your products helps consumers maintain their peak of health.
Our experience with a multitude of clients in various industries is unrivaled.
Preserve Product Flavor and Freshness
Working with different brands, we’ve crafted and engineered stick packs that stand the test of time and other factors, keeping the products fresh for use.
Resistant to wearing, tearing, and disintegration, stick packaging proves to be the most reliable and durable in preserving product quality.
Ensuring that each stick pack is tightly sealed protects your products from humidity, moisture, exposure to contaminants, and damages due to external factors.
Using only the proven techniques and cutting-edge stick pack packaging machinery to produce and seal products, retain your goods’ freshness, flavor, crispness, and overall outstanding quality.
Environmentally-friendly
As the modern consumer becomes more involved in preserving the environment, T.H.E.M creates environmentally-safe stick packs.
More and more consumers are becoming ecoconscious so you need to ensure your values align with theirs. Because of the stick packs tubular design we can fill the same amount of powder using 25% to 40% less material than a traditional sachet. With the right materials and processes, our stick packs are an environmentally-friendly alternative to other single-serving product packaging types.
Custom Stick Pack Packaging Tailored to Your Brand and Customer Needs
At T.H.E.M., we understand that your packaging is more than just a container—it’s a reflection of your brand. Our custom stick pack solutions are designed to make your products instantly recognizable and appealing. With our cutting-edge designs and high-quality materials, your stick pack packaging will grab attention and leave a lasting impression.
We believe that packaging should enhance the customer experience. No matter the size or design you choose, our premium stick packs are crafted to stand out on the shelf and in your customers' hands. This attention to detail ensures that every interaction with your product feels thoughtful and intentional.
Branding
Your brand's story deserves to be told through bold visuals and memorable design. From integrating your logo and color palette to creating unique graphics that align with your identity, T.H.E.M. ensures your stick packs turn heads and drive sales. Eye-catching designs and vibrant colors help your product stand out, reducing the risk of slow-moving inventory and boosting consumer interest.
Our approach to branding is strategic. We focus on designs that not only attract customers but also foster loyalty, build trust, and strengthen your overall brand presence.
Instructions
Great packaging doesn’t just look good—it also communicates clearly. We prioritize consumer convenience by providing easy-to-read, straightforward instructions on every package. Whether it’s usage directions or nutritional information, your customers will appreciate the simplicity and clarity, enhancing their overall experience with your product.
FDA Guidelines
Consumer safety and trust are non-negotiable. That’s why all of our stick pack packaging is crafted in compliance with FDA guidelines. We make sure your product meets the highest safety standards without sacrificing quality or design. You can be confident that your packaging is as safe and reliable as the product inside.
Design Space
Stick packs may be small, but that doesn’t mean you have to compromise on important details. We help you maximize every inch of your packaging by thoughtfully including essential information like nutritional facts, usage directions, expiration dates, logos, flavors, and product specifications. Every design is carefully executed to ensure it is both visually appealing and highly functional.
Partner with T.H.E.M. to create stick pack packaging that doesn’t just protect your product but elevates your brand. From the first glance to the final use, we make sure every moment with your product is exceptional.
Trust the Premier Stick Pack Manufacturer
T.H.E.M continues to innovate and engineer game-changing designs to achieve the perfect product quality.
Using only the cutting-edge manufacturing technologies and proven strategies to create industry-leading products, we ensure each consumer will have a remarkable experience with your brand.
Have your custom-made stick pack packaging created by T.H.E.M . Reach out to us today to get a quote!
